LaserHybrid Welding Robot

LaserHybrid Welding Robot

The core working principle of the laser-hybrid welding robot is the synergistic use of a laser and an electric arc as dual heat sources, addressing the pain points of pure laser welding (high precision requirements for assembly clearance) and pure electric arc welding (low efficiency and large deformation).

With both heat sources coaxial, the laser is positioned in front and the arc behind, creating a synergistic effect of “laser deep penetration + arc filling,” achieving a welding effect greater than the sum of its parts (1+1>2).


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Advantage

Laser-hybrid welding robot for high-speed, high-quality welding.

Highly Improved Welding Efficiency

Welding speed is 2–4 times that of pure MAG welding and 1.5–2 times that of pure laser wire filling welding, significantly speeding up production cycles.

Strong Capability for Thick Plate Welding

Supports one-sided welding with double-sided forming for thick plates, greatly reducing assembly precision requirements and fixture costs.

Superior and Stable Welding Quality

Features deep penetration, narrow heat-affected zone, minimal weld deformation, few pores/cracks, and excellent mechanical properties.

Wide Adaptability to Complex Scenarios

Suitable for various welding scenarios such as 3D curved surfaces, long welds, and complex structural parts with flexible and wide application scope.

Application Fields

  • Configuration List of Laser-hybrid Welding Robot

    Category Name Brand/Model
    Welding robot 6-axis Robot Rated load: 20-70 kg
    Working arm stretch: 2-3 m
    Accuracy of repeat positioning: ±0.03-0.05 mm
    Protective level: IP65
    Installing way: upright, ground-rail, cantilever, gantry
    Laser-hybrid heat source Fiber laser Power: 3-12 kW
    Wavelength 1064 nm
    Beam quality M² ≤ 1.2
    Fiber core diameter 100-300 μm
    Composite welding head Defocusing amount ±5 mm
    Focus diameter 0.3-0.6 mm
    Response speed ≤1 ms
    Electrical control Laser/Welding machine collaborative control system Qingzhi
    Software system Robot controller
    Intelligent detection & tracking system Qingzhi
    Welding process package