9-Axis
Cantilever Welding
Robot
- Payload: 6KGS
- Arm Length: 2014mm
- Accuracy: +0.08mm
- Deadweight: 230KGS
- Enhanced reducer with large reduction ratio design,better control the accuracy;
- 4th axis hollow structure used double angular contact bearingsto. Improve joint supportedrigidity;
- 4, 6 axis with special gear clearance adjustment structurehigher joint precision;
- The wrist is changed into a U-shaped structure to improve the stiffness;
9-Axis Cantilever Welding Robot Parameters
| Load Capacity | 6kg | |
|---|---|---|
| Repeat positioning accuracy | ±0.08mm | |
| Maximum working radius | 2014mm | |
| Number of Degrees of Freedom | 6 | |
| Range of motion | J1 | ±175° |
| J2 | +159°, -95° | |
| J3 | ||
| +95°, -125° | ||
| J4 | ±183° | |
| J5 | +129°, -126° | |
| J6 | ±360° | |
| Main body weight | 230kg | |
| Protection level (wrist) | IP65 | |
Customizable Ground Rail system
- All mechanical parts are integrally welded, modular structure, high strength, and easy to assemble and disassemble.
- All structural parts undergo high temperature and vibration stress relief, ensuring strong stability and preventing deformation.
- Modular design of the ground rail allows for various configurations, including standard ground-rail and cantilever type.
- One-piece cast steel slider ensures the robot’s movement speed and accuracy.
- Ground rail running speed(1-1.7m/s) is more than twice as fast as comparable products.
- The entire machine uses highly flexible cables for wiring, ensuring long-term stable operation.
- Smart oiling mechanism simultaneously lubricates, cleans, and reduces noise, maximizing the durability of the transmission mechanism.
- All cables inside the rail are used of highly flexible cables to minimize downtime caused by cable damage.
Cantilever Welding parameters
| End Load Weight | 1500kg | Running speed | 1-1.7 m/s | |
| Drive mode | Servo motor + planetary reducer + rack | Accuracy of repeat positioning | ±0.01mm | |
| Standard Linear Guide Rail | HIWIN 30 Heavy-Duty Model * 6 Sets | Step-Operated System | Step-on (internal keel mechanism) | |
| L-Shaped Plate of the Slide Table | Cast steel | Butt Extension | Can be connected in multiple sections to extend up to 100 meters |
Line laser scanning:
No teaching required
The line laser sensor to detect weld seam deviations.
- Excellent Environmental Adaptability
Resistant to ambient light interference, compatible with various material types, and equipped with intelligent software algorithms. - Industrial-Grade Reliability
IP65 protection rating, suitable for harsh industrial environments; interface ensures stable transmission and strong anti-interference capabilities.
Positioning process
- Accurately measure corner positions;
- Achieve millimeter-level welding accuracy;
- Avoid false welding and leaking welding caused by inaccurate corner positioning;
- Applicable to special-shaped parts, customized structures, multi-corner workpieces and other scenarios.
Parameters of Line Laser Scanning
| Model/Spec. | QZ181P-WL | Near field of view | 1000 mm |
| Long field of view | 2600 mm | Net distance (CD) | 700 mm |
| Measure range (MR) | 1000 mm | Scan frame rate | 1140 fps @ 1 m * depth |
| Laser safety level | Class 3B | Power | 12 ~ 24 V DC |
| Dimension | 354.1 × 65 × 123.4 mm | Weight | 1.6 kg |
| Ambient / Storage temp. | 0 ~ 45℃ / -30 ~ 80℃ | Ambient humidity | 20% ~ 85% RH (No condensation) |
Industrial robot welding gun
- Dual-loop Liquid Cooling System
Integrated liquid-cooled welding torch neck and high-performance cooling cables, increasing heat dissipation efficiency by 40%. - Dual Gas Shielding Technology
Main and auxiliary gas circuits work together, achieving a gas coverage rate of up to 98%.
Welding Gun Specifications
| Item | TRM313-01-N10 | TRM313-01-N16 |
|---|---|---|
| Size (mm) | Φ77 x H103.7 | Φ77 x H103.7 |
| Weight (g) | 980 | 980 |
| Sensing accuracy | 1~1.5° | 1~1.5° |
| Maximum deflection | XY→ 8° | XY→ 4° |
| Repeatability accuracy (300mm) | 0.1-0.15mm | < 0.15mm |
| IP grade | IP21 | IP21 |
| Switch capacity | 0.1A/250VAC | 0.1A/250VAC |
| Temperature condition | -10℃~55℃ | -10℃~55℃ |
| Relative humidity | 20℃ 70% | 20℃ 70% |
Automated Gun Cleaning Station
- Ensure Unobstructed Gas Flow
The automatic cleaning station cleans the spatter generated by the ground rail welding robot during the welding process, ensuring unobstructed gas flow for extended periods; - Improve Weld Quality
Effectively prevents air from entering the welding area, improving weld quality; - Clean Accumulated Dust
Cleans the dust accumulated on the contact tip and connecting pipe gas outlet caused by welding fumes.
Gun cleaning station Specifications
| Item | Parameter |
|---|---|
| Wire cutting | solid ≤ 1.6mm, flux-cored ≤ 3.2mm; Cutting time ≤ 0.5s; Cutting accuracy ±0.1mm |
| Torch cleaning | reamer / sandblasting; cleaning time ≤ 5–7s |
| Anti-spatter spraying | Capacity: 500ml; Spray rate: 0–0.5mL/s; Atomized particle size: 20–50µm |
| Gas supply | 0.4–0.6 MPa; Consumption: 8–10 L/s |
| Electrical power | AC220V/ 50Hz 4.5W |
| Ambient | Tem:5–50℃; Humidity: 20%–80% (non-condensing); Noise: ≤70dB |
| Weight | 15 kg |
Welding Robot system simplified with one-click operation
9-Axis Cantilever Welding
Robot
Easy to use, even complete beginners can become experts.
One-click generation, no programming required
Import the 3D model, and the system will automatically extract all weld seams, generate scanning postures and welding paths with a single click, and match the optimal process parameters.
Graphical system interface
The ground-rail welding robot system features an intuitive user interface design, allowing ordinary workers to operate it independently after only brief training, significantly lowering the labor requirements.
No 3D model creation is required
Reverse engineering without drawings
With one-click scanning of workpieces, the ground-rail welding robot intelligent system can perform reverse engineering and create 3D models without requiring drawings.
Converting 2D drawings to 3D
The intelligent system supports one-click conversion of 2D drawings into 3D drawings.
Tekla One-Click Image Removal
Deep integration with industry design software, automatic splitting of overall components.
Reverse engineering without drawings
With one-click scanning of workpieces, the ground-rail welding robot intelligent system can perform reverse engineering and create 3D models without requiring drawings.
Converting 2D drawings to 3D
The intelligent system supports one-click conversion of 2D drawings into 3D drawings.
Tekla One-Click Image Removal
Deep integration with industry design software, automatic splitting of overall components.
Welding Robot System Parametric modeling
Based on 3D Model
Enables rapid modeling of common steel structural components (H-beams, box columns, etc.).
No more teaching or programming required; welding is performed directly based on the 3D model.
Common workpieces
Practical applications
Advantages of 9-Axis Cantilever Welding
Robot
No teaching required
Automatically generate positioning movements and welding paths.
No 3D model required
Reverse engineering and 3D modeling without drawings is easily achievable.
Tekla One-Click Image Removal
Automatically reads the current Tekla file and automatically splits it with one click.
Wireless handheld terminal Intelligent welding robot
The welding robot features a 7-axis structural design, offering multiple degrees of freedom and high repeatability for precise welding.
Customizable Ground Rail
The length of the ground rail can be customized: 4/6/9/12/18 meters, customizable.
Operating Procedures
Highly intelligent processing procedures, including both cases with and without 3D drawings.